Manufacturing Process - Line A
Process Effectiveness Assessment Report
In-Progress
Process Owner:Alice Wonderland
Audit Date:12/20/2025
Auditor(s):Bob The Builder, Carol Danvers
Related Checklist:View Checklist (chk_001)
Created On:12/18/2025, 4:51:28 PM
Last Updated:12/24/2025, 4:51:28 PM
Process Definition
Objectives:Ensure 99% first-pass yield for Product X. Maintain production schedule adherence at 98%. Reduce scrap rate to below 0.5%.
Expected Outcomes:Reduced rework and waste, improved production efficiency, consistent product quality, and on-time delivery.
Inputs:Raw materials (Part A, Part B), Standard Operating Procedure (SOP-MFG-001), calibrated machinery (Machine X, Tool Y), trained operators, production schedule.
Outputs:Finished Product X, quality control records, batch manufacturing records, scrap material.
Effectiveness Assessment
Effectiveness Criteria:First-pass yield > 99%. Schedule adherence > 98%. Scrap rate < 0.5%. Customer complaints related to this process < 1 per month.
Performance Metrics & Evidence:Current FPY: 98.5% (Source: QMS Dashboard, report #123). Schedule adherence: 97% (Source: ERP System, weekly report). Scrap rate: 0.6% (Source: Scrap Log).
Improvement & Actions
Opportunities for Improvement:Standardize tool setup procedure to reduce variability. Implement visual aids for critical assembly steps.
Corrective Actions Planned:Update SOP-MFG-001 with standardized tool setup (by 2024-08-15).
AS9100 Clause Relevance
8.5.1 - Control of production and service provision
8.5.2 - Identification and traceability
7.1.5 - Monitoring and measuring resources
8.1 - Operational planning and control
PEAR ID: pear_001